Processor Unit – For the Connection of FCS/FCI Product Series Ex Flow Sensors (NAEX) IO-Link Device with Relay Switching Outputs
Features
- • For Ex ia resp. Ex ib sensors
- • Relay output for flow, temperature and faults
- • Adjustment of switchpoint, no teaching of flow boundaries (QuickTeach)
- • LED band for indication of flow speed and media temperature
- • Monitoring of operating and display range
- • Detection of wire-break and short-circuit on the sensor side
- • Standard IO or IO-Link operating mode
- • Parametrized via pushbutton or software-supported via IO-Link
- • Associated equipment [Ex ia Ga/Da]
- • Connection of flow probes Zone 0/20
Functional principle
All Ex flow sensors from the FCS series (immersion sensors) and FCI series (inline sensors) can be operated with the FMX-IM external processing unit. The flow module features four status LEDs as well as a 10-segment LED band for local monitoring. Software-based diagnostic options are also available to the user, such as wirebreak and short-circuit on the sensor side. Furthermore, monitoring of flow rates and media temperatures within a predefined operating and display range. The upper and lower limits of the flow range are taught in using the max./min. teach mode implemented. The flow switchpoint is easily adjusted by means of the Quick-Teach function, without having to program a lower and upper limit of the flow range. Working on the calorimetric principle, the connectible sensors not only detect the flow rate but also the media temperature. The flow module can be operated either in IO-Link (IOL) or in standard IO (SIO) mode via the integrated IO-Link interface. In SIO mode, the switching outputs are operated in the standard way. In IOL mode the current process signal is transmitted cyclically as a 10 bit-serial value. Parametrization is initiated either via pushbutton or software-supported via IOLink interface. The actual parametrization is then implemented via the tool-based DTM or IODD within the FDT frame PACTware™ or acyclically near the control via On-Request Data Objects (ORDO).
Mechanical data
| Flow | yellow off Switching output flow [low] |
| Flow | on Switching output flow [high] |
| Flow | flashing Teach mode / display of diagnostic data |
| Flow | for specification see manual |
| Flow | Value 10 Bit (Bit 15 = MSB, Bit 6 = LSB) not assigned Out 3 Out 2 Out1 |
| Flow | (Fault) (Temp) (Flow) |
| Temp | yellow off Switching output media temperature [low] |
| Temp | on Switching output media temperature [high] |
| Temp | flashing Teach mode / display of diagnostic data |
| Temp | for specification see manual |
| MTBF | 115 Years |
| Mounting method | DIN rail mounting and mounting panel |
| Bit 15 | 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 |
| Ambient temperature | from -25 to 70 °C |
| Design | Signal processor |
| PWR | green on Operating voltage applied |
| PWR | Device ready for operation |
| PWR | flashing Operating voltage applied |
| PWR | IO-Link communication active |
| PWR | (inverted flash with T on 900 ms and T off 100 ms) |
| LED displa | y |
| LED | Color Status Description |
| Housing material | Plastic, Polycarbonate/ABS |
| Fault | Red Off Switching output fault [high] |
| Fault | On Switching output flow [low] |
| Fault | (for error pattern in combination with LEDs see manual) |
| For detaile IM/FMX-IM IO-Link (Pr | d description of the display patterns and flashing codes see instructi |
| For detaile IM/FMX-IM IO-Link (Pr | ocess Data Objects) |
| Degree of protection (IP) | IP20 |
| Abmessung | 89 x 110 x 27 mm |
Customizable output functions
| Display switch state | NO/NC parametrizable (relay output error |
| Display switch state | monitoring only NC) |
| Switching characteristic | NO/NC |
| Switching voltage | < 250 VAC / 60 VDC |
| Error monitoring | relay output |
| Flow Monitoring | relay output |
| Electrical connections | 5-pole removable reverse polarity protected terminal blocks |
| Type of fastening | screw connection |
| Temperature monitoring | relay output |
| Switching frequency | up to 10 Hz |
| Terminal cross-section | ≥ 1.5…≤ 2.5 mm² |
| Switching current | up to 2 A |
| Switching power | up to 500 VA |
IO-Link
| Transmission rate | 38.4 kBit/s (COM 2) |
| Communication modes | Tool based engineering via FDT / DTM, |
| Communication modes | IODD. Acyclic communication via On-Request Data Objects |
| Included in the SIDI GSDML | Yes |
| Communication channel | Jack plug COM (PC) |
| IO-Link specification | V 1.0 |
Tests/approvals
| Device designation | Ex II (1) G [Ex ia Ga] IIC resp. II (1) D [Ex |
| Device designation | ia Da] IIIC |
| Relative humidity | EN 60068-2-38 |
| Declaration of conformity EN ISO/IEC | 5108M |
| EC type examination certificate | TÜV 11 ATEX 078981 |
| Approvals | CE |
| Approvals | C-UL U.S. submitted |
| IECEx certificate of conformity | IECEx TUN 11.0005 |
| Electromagnetic compatibility (EMC) | Acc. to NE21 |
Electrical data
| Measurement frequency | 5 Hz (every 200 ms with software filter) |
| Sensor current limitation | approx. 110 mA |
| Repeatability media temperature | typical ± 1 K |
| Medium temperature | [°C] with the SET button temporarily |
| Medium temperature | pressed |
| Measuring accuracy media temperature | typical ± 7 K |
| Sensor current | ≤ 70 mA |
| Sensor voltage | ≤ 7 VDC |
| Frequency | from 40 to 70 Hz |
| No-load current I0 | ≤ 63 mA |
| Teach modes | QuickTeach; min/max adjustment. Teach |
| Teach modes | modes incl. DeltaFlow monitoring (teach |
| Teach modes | modes are automatically released with |
| Teach modes | the change of flow speed). |
| Input function | Connection of flow sensors (Ex sensors |
| Input function | of the FCS/FCI product series only!) |
| Flow speed | [%] after min/max adjustment (permanent) |
| Flow speed | % after Quick-Teach (permanent) |
| Switchpoint hysteresis media temperature | 2 K |
| Operating voltage UB | 20…250 VAC |
| Operating voltage UB | 20…125 VDC |
| Repeatability flow rate | typical ± 1 % (of full scale) |
| Power consumption | up to 4 VA |
ausgangsfunktionen
| Switching frequency | up to 10 Hz |
| Switching current | up to 2 A |
| Switching power | up to 500 VA |
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